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Grinding Machines
Manual Surface Grinder
For work involving plates, dies, tooling, and machine parts, the Manual Surface Grinder offers a process-specific solution. Its stable table movement and controlled wheel engagement suits tool rooms, die shops, repair facilities, and precision plants. Manual control keeps setup and movement under direct operator supervision.
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Overview
Product Overview
Manual Surface Grinder
Machine Purpose
The Manual Surface Grinder is a purpose-built unit for producing flat, smooth component surfaces. Its layout is organised around plates, dies, tooling, and machine parts, making it relevant when this operation must be completed in a controlled sequence.
How It Works
A typical cycle begins with locating the job correctly, after which the machine passes supported work beneath a rotating abrasive wheel. Its stable table movement and controlled wheel engagement supports repeat work without replacing the need for trained operation. Manual control keeps setup and movement under direct operator supervision.
Industrial Applications
Likely users are found in tool rooms, die shops, repair facilities, and precision plants. They may use it to organise the named operation, reduce repeated handling, and establish a consistent workstation for suitable jobs.
Selection Considerations
Machines within grinding machines can differ in arrangement and capability. The required Manual Surface Grinder should therefore be matched to actual samples or process details, with tooling, controls, guarding, and utilities verified before ordering.
Pathak is a Manufacturer, Supplier and Exporter offering this machine with application-based product guidance.
Specifications
Technical Specifications
| Descriptions | Model | PISG-618 A, 1A, 2A, 3A, ED/HD | PISG-820 A, 1A,2A,3A, ED/HD | PISG-1024 A, 1A, 2A, 3A, ED/HD | PISG-1224 A, 1A, 2A 3A, ED/HD |
| Table size | 150x450mm. (6"x18") | 200x500mm (8" 20") | 200x500mm (10" x 24") | 300 x 600 mm (12" x 24") | |
| Max. grinding length | Longitudinal | 475mm (19") | 525mm (21") | 625mm (25') | 625mm (25") |
| Max. grinding Width | Crosswise | 160m (6 1/4) | 212mm (81/2") | 212mm (101/2") | 312mm (12 1/2") |
| Max. Distance from table surface to spindle centerline | 250mm (10") | 400mm (16") | 450 mm (18") | ||
| Standard Magnetic Chuck Size | 160x350mm (6"x14") | ||||
| Longitidinal Movement of table | Hand wheel per rev. | 100mm (4") | |||
| Table speed elect. autofeed | |||||
| Max travel hydraulic | 475mm (19") | 525 mm (21") | 625mm (25") | 625mm (31") | |
| Table speed infinitely variable hydraulc | 50HZ, 5-25 m/min, 60HZ, 5-25 m/min | ||||
| Cross transverse travel | Max. auto transverse travel | 160m (61/4") | 212mm (8 1/4) | 262mm (10 1/2") | 312mm (12 1/2") |
| Handwheel per revolution | 5mm (0.2") | ||||
| Handwheel per graduation | 0.05mm (0.0012 1/2") | ||||
| Auto transverse increment | 1-10mm (0.04"-0.4") | ||||
| Wheelhead Vertical | Handwheel per revolution | 1mm (0.05") | |||
| Handwhee; per gradulution | 0.01 | ||||
| Griding spindle drive | Power rating | 1. H.P | 2 H.P | ||
| Speed | 50 HZ, 2850 RPM., 60HZ, 3450 R.P.M | ||||
| Standard grinding wheel | Diamter | 178mm (7") | 203mm (8") | ||
| Width | 12 mm (1/2") | 19mm (3/4") | |||
| Bore | |||||
| Hydraulic motor | Power rating | 1HP X 6P | 2HP X 6P | ||
| Longitidinal feed motor | Power rating | 1HP X 6P | 1HP X 6P | 2HP X 6P | |
| Floor space | Length x width x height total space require | 1370 x 1020 x 1845 mm (54"x40"x73") | 2030x1370x1630 mm (80" x 54" x 64") | 2450 x 1500 x 1630mm (96" x 61' x 64") | 2500 x 1680 x 2500mm (98"x66"x98") |
| Packing dimesnsions | LxWxH | 1270 x 920 x 1820 mm (50" x 36" x 72") | 1680 x 1270 x 1650 mm (66"x50'x65") | 1780 x 1320 x 1650 mm (70'x52'x65") | 1780 x 1440 x 1700 mm (70" x 56" x 67") |
Accessories
Optional Accessories
Digital Readout
Electromagnetic Chuck
Magnetic Chuck
Precision Vice
Videos
Product Videos
FAQs
Frequently Asked Questions
Which operation is the Manual Surface Grinder designed to perform?
The Manual Surface Grinder is intended for producing flat, smooth component surfaces. It is arranged around plates, dies, tooling, and machine parts, giving operators a dedicated method for this specific stage of production, preparation, assembly, finishing, testing, or repair.
How does a Manual Surface Grinder work?
The machine passes supported work beneath a rotating abrasive wheel. Its stable table movement and controlled wheel engagement supports a controlled sequence, although the exact setup, tooling, feed, and operating parameters must follow the selected model and the job being processed.
What type of work is suitable for a Manual Surface Grinder?
It is primarily associated with plates, dies, tooling, and machine parts. Suitability depends on the material, shape, size, required operation, tooling, and rated capacity, so the actual workpiece should be checked against the product specification before use.
What are the common applications of a Manual Surface Grinder?
Typical users include tool rooms, die shops, repair facilities, and precision plants. In these settings, the Manual Surface Grinder may operate as a standalone workstation or as one stage within a broader manufacturing, fabrication, maintenance, or quality-control process.
How can a buyer compare different Manual Surface Grinder models?
Start with the real workpiece and required operation. Compare working range, compatible tooling, control method, production frequency, loading arrangement, available space, utilities, guarding, and service access. Confirm every numerical requirement from the selected model’s technical data rather than relying on the general machine name.
What routine maintenance does a Manual Surface Grinder require?
Keep the working area clean and inspect the tool, work supports, guards, fasteners, transmission elements, lubrication points, and relevant electrical, hydraulic, or pneumatic systems. Follow the maintenance schedule supplied for the machine, isolate all energy before servicing, and replace guards before returning it to operation.
Why can the cost of a Manual Surface Grinder vary between models?
Price depends on the required working range, construction, drive and control arrangement, tooling, automation, accessories, guarding, inspection requirements, freight, and installation support. A meaningful quotation therefore needs the intended application and workpiece details, not only the title Manual Surface Grinder.
How does manual operation affect the Manual Surface Grinder?
Manual control keeps setup and movement under direct operator supervision. The practical benefit depends on how that arrangement matches the workpiece, cycle frequency, operator involvement, and surrounding production method.